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The results of the investigation of the accident "Union MS-10"

On Thursday, a press conference of the emergency commission for journalists was held, at which they named the cause of the accident "Union MS-10". Rumors about the valve that did not open turned out to be true, but it did not open due to the fact that the sensor was damaged when the rocket was assembled, which normally forms a command for this discovery.


Shot from video of Roskosmos

Press conference video


We were shown a video of the accident recorded by the onboard recorder.
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What is this sensor, and where is it located?

Materiel


image
Start from the Kourou cosmodrome, video of the European Space Agency

In a very abbreviated and simplified form, the separation of the side blocks (first stage) occurs in several stages:

  1. Side block motors are converted to low thrust mode.
  2. The lower links are broken, the tail part of the side blocks moves to the side
  3. Side block motors shut down
  4. Side blocks retract, retract from power mounts
  5. The waste is fixed by a mechanical sensor, at the command of which the oxidizer tank drain valves open
  6. Under the pressure of oxygen and gas pressurization tanks are twisted

In the case of the Union MS-10, the problem manifested itself in step 5 - the sensor bent, and only 6 ° 45 'was enough for it not to work and “tell” the side unit that it was time to open the oxidizer tank valve.


Bent sensor, shot from press conference

The sensor is located at the top of the “ball”, which is located at the very top of the side unit. According to the information from the Astronautics News magazine, this is a simple mechanical sensor with a spring, which normally has to come out and give an electrical command to open the valve of the oxidizer tank.

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Sensor under the red cap on the top right, the valve is closed with a round red cap to the left and below, photo by the CEC of the USSR

There is no independent telemetry system on the side unit, and the mechanical sensor does not write logs, so the investigation commission had to analyze the hypotheses that the sensor was bent when the top of the step was steaming the central unit or it was damaged when the step fell to the ground.


Acting Director of the RCC Progress Dmitry Baranov shows the location of the sensor to Dmitry Rogozin during his visit to Samara on October 17, photo by Roscosmos

Thus, the accident repeats the scenario of thirty-two years ago
03/26/1986 - Soyuz-U - Baikonur - Non-standard separation of the side block G of the first step from the central block A of the second step of the PH due to the non-retraction of the upper part of the side block G due to the failure of the command to enter the keypad BU302-0M opening the cover B4300-845M of the jet nozzle oxidizer tank due to non-output of the B4411-0A contact probe stem as a result of its jamming in the housing due to the deformation of the stem during assembly of the “package” at the cosmodrome caused by the joining of the side block G with random deviation from the requirements of technical documentation on the mutual position of the blocks at the time of docking and putting the spherical support in the thrust bearing


A couple of words about SED


After the press conference, Roskosmos published a chronology of the emergency rescue system. When the side unit destroyed the central one, the rocket spun heavily (we managed to notice it in the video from the ship’s cabin), and the SAS that had triggered the ship to the side.


Roscosmos scheme

Conclusion


It is curious that the assembly process of this particular emergency rocket is on the Roscosmos TV video. And it seems that the fatal mistake was made just then.


I am against the defamation of these people. We love the phrase “every mistake has a last name, a first name and a middle name” and begin to dream of the strictest punishments possible, but the imperfection of our world is such that the one who does nothing is not mistaken. And it is more correct, in my opinion, to improve the processes so that the inevitable errors are trapped by subsequent checks and do not cause any harm. So most importantly, what was said at the press conference about the change in assembly operations. After 32 years, the Soyuz launch vehicles may well fly, but it is precisely this mistake that should no longer manifest itself. Also, the incident showed at least two very good things:


So in the end, with all the troubles from the accident, she showed excellent work of equipment and people, which is doubly valuable, because this work is not very noticeable in normal flight, and for decades without accidents, it is difficult to maintain readiness.

Source: https://habr.com/ru/post/428530/


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