Regulations work with acts of marriage
Terms and Definitions
Controller - the person responsible for quality control taken at the production and suppliers of finished products, materials, raw materials (controller or head of quality department).
Economist - the person responsible for planning and the actual calculation of material and labor costs (economist normalizer or head of the financial and economic department).
The technical department is the person responsible for the design and technological preparation of production (Chief Designer, Chief Technologist or Deputy).
Accountant - the person responsible for the accounting of production costs and payroll calculation (accountant for production, cost, salary or Chief Accountant).
Chief Engineer - a person who has the right to sign documents, in his absence - a person acting as the chief engineer.
The list is a spreadsheet (journal) with columns, where each row (record) is a separate element.
A list item is a list string with a unique identifier that may contain attachments of documents, have limited user access rights, and run workflows.
Workflow (RP) is a program that determines the logic of actions and is performed automatically upon the occurrence of certain events, such as the creation or modification of an element / document in the list, the occurrence of a specified date.
general description
To organize the process of managing electronic marriage acts, the lists of the “Quality Department” node of the enterprise portal are used, located at
portal.domain.ru/SiteDirectory/qualityLists can be presented as paper logs, where there are lines and fields to fill in, each line is a unique entry that has attributes. The difference is that the entry in the electronic list can have attachments, run workflows to automate actions, for example, send a notification, change any value, entries in the list can be dynamically sorted, grouped, calculated any attribute values ​​and sum up.
Using the specified lists, as well as automated action logic, configured through the use of programmable workflows, processes for managing electronic marriage acts (non-conformity) have been created.
The processes of registration and processing of acts of marriage
1. Creation of the Act by the controller
For registration of acts, a list of “Acts of marriage” (https://portal.domain.ru/SiteDirectory/quality/Lists/List) was created. The registration of marriage acts is carried out by the controller of the quality department in accordance with the rules adopted in the organization.
When you create an entry in the "Act of marriage" are filled in the following fields:
Input control - select Yes / No (indicates Yes if there is a discrepancy in the input control of materials and finished products from an external supplier)
Detected - selection of a workshop where a discrepancy is detected (mandatory)
Occurred - selection of the workshop where a discrepancy occurred (mandatory)
Controller - choice of the name of the responsible controller of the quality department (mandatory)
Products - the name of non-compliant products (mandatory)
Quantity - the number of non-conforming products (mandatory)
Non conformance - detailed description of product non conformance (mandatory)
Itinerary / Operation / Worker - transfer of production characteristics (mandatory)
Note - optional text field
The record may also have file attachments (photos, drawings, documents).
When editing a record, the same fields are available as during creation.
2. Decision making JCC
After registration of the marriage certificate, an item is automatically created in the “Decisions on marriage” list (https://portal.domain.ru/SiteDirectory/quality/Lists/List6) and a notification is sent to the quality department.
The quality manager or responsible engineer must make a decision.
When you change an entry in the “Decisions on marriage” list, the following fields are filled in:
Solution - selection of values ​​from the “Solutions” directory (https://portal.domain.ru/SiteDirectory/quality/Lists/List7) Return to supplier / Correction / Retreat / Disposal (mandatory)
Elimination Workshop - selection of values ​​from the “Divisions” directory (https://portal.domain.ru/SiteDirectory/quality/Lists/List1) (mandatory)
Correction - description of measures to eliminate inconsistencies (mandatory)
When viewing an item, the following fields are available:
Decided - the account of the employee of the quality department who made the decision on the nonconformity, the field is filled automatically after saving the item
Deadline - within 4 business hours of receipt of the notification.
3. Defining corrective actions
After registration of the marriage certificate, an item is automatically created in the “Corrective actions” list (https://portal.domain.ru/SiteDirectory/quality/Lists/List11) and a notification is sent to the head of the department where the discrepancy has occurred. The status of the Act is changed to "Decision of the head of the JCC".
The head of the unit must respond by filling in the required fields.
When you change an entry in the “Decisions on marriage” list, the following fields are filled in:
The cause of the mismatch is the choice of value from the “Mismatch” reference book (https://portal.domain.ru/SiteDirectory/quality/Lists/List5)
The culprit - name of the artist or supplier name
Corrective actions - measures taken or planned to prevent similar inconsistencies in the future
When viewing an item, the following fields are available:
Decided - the account of the head of the department where the discrepancy occurred, who made the decision on the inconsistency, the field is filled automatically after saving the item
Deadline - within 16 working hours of receipt of the notification.
4. Coordination of the decision of the Technical Department
After a decision is made on the non-compliance, the head of the quality department automatically creates an item in the “Approval of the decision” list (https://portal.domain.ru/SiteDirectory/quality/Lists/List9) and sends a notification to the Technical Department head. The status of the Act is changed to "Coordination of the Technical Department."
The head of the Technical Department must agree or reject the solution proposed by the quality department.
When changing an entry in the list, the following fields are filled:
Agreed - select Agreed / Declined (mandatory)
Comment - text box with explanations (required)
Fields available when viewing a record:
Agreed - the account of the employee of the Technical Department who agreed or rejected the decision on non-compliance, the field is filled in automatically after the item is saved.
At the stage of approval of the decision, two scenarios are possible:
- 1. The technical department rejected the proposed solution.
It returns to stage 2 of the workflow when a solution is created for the head of the quality department. The status of the Act is changed to "Decision of the head of the JCC". The previous decision is kept for history. - 2. The technical department agreed on the proposed solution.
Go to stage 5 of the process.
Deadline - within 4 business hours of receipt of the notification.
5. Costing
After agreeing on the decision, an item is automatically created in the “Costing” list (https://portal.domain.ru/SiteDirectory/quality/Lists/List8) and sent a notification to the normalizer of the unit selected by the head of the quality department as an eliminator. The status of the Act is changed to "Costing".
An employee of the economic department must perform a cost estimate (material, labor, direct and indirect) associated with this discrepancy, with the implementation of the solution to resolve the discrepancy.
The record may also have file attachments (photos, drawings, documents).
When changing an entry in the list, the following fields are filled:
Semi-finished products - the sum of the costs of semi-finished products in rubles (mandatory)
Materials - the sum of expenses for materials in rubles (mandatory)
Salary - the amount of wage costs in rubles (mandatory)
Description - text field with explanations (required)
Completed - the logical field Yes / No (Value Yes (tick) is put at the end of the calculation)
Fields available when viewing a record:
Pension - the sum of expenses for pension insurance contributions in rubles (calculated field using the formula “= ROUND ((Salary * 0.321); 2)”)
General - the sum of overhead costs in rubles (calculated field using the formula “= ROUND ((Salary * 2.18); 2)”)
Amount - the sum of all expenses in rubles (calculated field using the formula “= Semi-finished products + Materials + Salary + Pension + General”)
Completed - an account of an employee of the economic department who performed costing for nonconformity, the field is filled in automatically after saving the item.
Deadline - within 8 working hours of receipt of the notification.
5.1 Check conditions
After the calculation is completed, the conditions are checked and the corrective actions are determined from stage 3 of the process.
If the definition of corrective actions from stage 3 of the process is not fulfilled, the status of the Act is changed to “Definition of corrective actions”.
After the determination of corrective actions by the head of the unit where the discrepancy has occurred, two scenarios are possible:
- Costs are zero.
Transition to stage 5.2 of the process. - Costs are greater than zero.
Go to stage 6 of the process.
5.2 Check conditions
After checking the conditions for compliance with the type of the “Input control” act and the “Return to supplier” JCC solution, 2 scenarios are possible:
- Input control - No.
Go to stage 9 of the process. - Input control - Yes.
Transition to stage 8 of the process.
6. Decision Making by Chief Engineer
After performing the cost estimate, determining the corrective actions, and if the costs are greater than zero, an item is automatically created in the “Cost Matching” list (https://portal.domain.ru/SiteDirectory/quality/Lists/List10) and a notification is sent to the Chief Engineer. The status of the Act is changed to “Coordination by the Chief Engineer”.
The chief engineer must decide where to include the costs associated with the discrepancy.
When changing an entry in the list, the following fields are filled:
To attribute costs - the choice of the value On the culprit / On the production / On the supplier (mandatory)
Comment - text box with explanations (required)
Fields available when viewing a record:
Decided - the account of the Chief Engineer who made the decision on the allocation of costs associated with the discrepancy, the field is filled automatically after saving the item.
At the stage of approval of the decision, two scenarios are possible:
- The chief engineer decided to assign the cost of production or perpetrator
Go to stage 7 of the process. - The chief engineer decided to charge the cost to the supplier
Transition to stage 8 of the process.
Deadline - within 4 business hours of receipt of the notification.
7. Closing the Act
After the decision is made by the Chief Engineer for the allocation of production costs, the status of the Act is changed to “Closed”, notifications are sent to the Quality Department, the Economic Department, Accounting and the Head of the unit where the discrepancy has occurred.
The head of the department must print the Act, sign it himself, take the signature from the culprit, sign it with the chief engineer and transfer the Act to the accounting department.
Deadline - within 8 working hours of receipt of the notification.
8. Making a claim
After the decision is made by the Chief Engineer to assign costs to the supplier or in the absence of costs, but with the decision of incoming control to return to the supplier, the status of the Act is changed to "Claim processing", an entry is automatically created in the list "Claim results" (https: //portal.smz .ru / SiteDirectory / quality / Lists / List12), a link to the print form of the claim is formed, notifications are sent to the Quality Department, the Chief Engineer, the Economic Department and the Head of the subdivision where the discrepancy has occurred.
The chief engineer must print out the Claim, sign, put the stamp of the company and transfer the Claim to the Head of the department responsible for the supply of non-conforming products.
Go to stage 10 of the process.
9. Closing the Act
After calculating the costs and determining the corrective actions, the status of the Act is changed to “Closed”, notifications are sent to the Quality Department, Chief Engineer, Economic Department and Head of Department, where there is a discrepancy.
10. Claim processing
The head of the unit responsible for this delivery sends the Claim to the supplier, carries out all the necessary activities related to the return of non-conforming products and, based on the results of the work, makes changes to the corresponding entry in the "Results of the claim" list (https://portal.domain.ru/SiteDirectory/quality / Lists / List12).
When changing an entry in the list, the following fields are filled:
Claim satisfied - select Yes / No / Partial / Decision cancel (mandatory)
Comment - text box with explanations (required)
Fields available when viewing a record:
I made a decision - the account is the Head of the department who reported on the processing of the Claim, the field is filled in automatically after the item is saved.
At the stage of processing the claims, there are three possible scenarios:
- Result of Satisfying Claims - Yes
Go to stage 11 of the process. - Result of satisfaction of the Claim - No or Partially
Go to stage 12 process. - Result of satisfaction of the Claim - Cancellation
Go to stage 2 process. All changes are discarded and a new solution is created for the head of the quality department. The status of the Act is changed to "Decision of the head of the JCC". The previous decision, costing and all approvals are kept for the history.
Term - within 30 days from the date of receipt of the notification.
11. Closing the Act
The claim is fully satisfied, the status of the Act is changed to “Closed”, notifications are sent to the Quality Department, Chief Engineer, Economic Department and Accounting.
12. Closing the Act
The claim is partially satisfied or not satisfied, the status of the Act is changed to “Closed”, notifications are sent to the Quality Department, Chief Engineer, Economic Department, Accounting and Legal Counsel.